Registered Address: Abercrave, Swansea SA9 1SQ
Company Reg. No 1200130  VAT Reg No. GB234519175
Tel: +44 (0)1639 732213 & (0)1639 732299 Fax: +44 (0)1639 732238

Email:- 
instruments@speedycables.com   or  cables@speedycables.com

How do I fit my new CAI TB9***/Kit fuel sender?

Fuel contents transmitters

Variable length type:

For uniform section rectangular or circular tanks with 6-hole flange fixing
(For gauges with bi-metal characteristics, a voltage stabiliser is required)

Product Code Description
TB9010/Kit Top mounted, earth return
"Euro" characteristics
TB9011/Kit Top mounted, insulated return
"Bi-metal" characteristics
TB9012/Kit Top mounted, insulated return
"Euro" characteristics
TB9013/Kit Side mounted, insulated return
"Bi-metal" characteristics
TB9014/Kit Side mounted, insulated return
"Euro" characteristics
TB9018/Kit Side mounted, earth return
"Euro" characteristics
TB9006/Kit Top mounted, warning light
"Bi-metal" characteristics

 

Side and End Mounting - Rectangular Tank
Tank
Depth (mm)
Arm Length
(mm)
Tank
Depth (mm)
Arm Length
(mm)
  Bi-Metal Euro   Bi-Metal Euro
610 338 310 432 249 228
584 325 298 406 236 216
559 312 286 381 223 205
533 299 275 356 - 193
508 287 263 330 - 181
483 274 252 305 - 170
457 261 240 279 - 158

 

Side and End Mounting - Cylindrical Tank
Tank
Depth (mm)
Arm Length
(mm)
Tank
Depth (mm)
Arm Length
(mm)
  Bi-Metal Euro   Bi-Metal Euro
610 283 260 381 189 173
584 272 250 356 179 164
559 262 240 330 168 154
533 251 230 305 158 145
508 241 221 279 147 135
483 231 212 254 137 126
457 220 202 229 126 -
432 210 193 203 - -
406 199 183 - - -

 

Top Mounting - Rectangular Tank
Tank
Depth (mm)
Arm Length
(mm)
Tank
Depth (mm)
Arm Length
(mm)
  Bi-Metal Euro   Bi-Metal Euro
610 542 494 381 316 288
584 517 471 356 292 266
559 492 449 330 266 243
533 466 425 305 241 220
508 442 403 279 216 197
483 417 380 254 191 174
457 391 357 229 165 152
432 367 334 203 141 128
406 341 311 - - -

 

Top Mounting - Cylindrical Tank
Tank
Depth (mm)
Arm Length
(mm)
Tank
Depth (mm)
Arm Length
(mm)
  Bi-Metal Euro   Bi-Metal Euro
610 506 462 381 294 268
584 482 440 356 271 247
559 459 418 330 247 225
533 435 396 305 223 204
508 412 375 279 199 182
483 388 354 254 176 161
457 364 332 229 153 139
432 341 311 203 129 -
406 317 289 - - -

 

General Fitting Instructions

1.  Measure internal depth/diameter of the fuel tank
2.  Select arm length required against tank depth measured, from appropriate table
3.  Assemble the wire arms and clips as shown in the diagram to give the specified length
4.  Ensure that the float axis is parallel to the tank unit flange
5.  Trim excess wire retaining maximum overlap to maintain rigidity
6.  Solder at and around the two clips, guard against over-heating
7.  Fit the float to the end of the arm, either way round is acceptable
8.  Coat both sides of gasket with sealant and assemble tank unit to tank flange
9.  Secure firmly and evenly

NOTE:  Interpolation between max and min listed values only is permissible, using the nearest listed value to that measured